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Wabtec

DGM Product Quality

Hosur, TN, India15-20 yrsPosted today

Skills

LeadershipProblem SolvingDecision MakingSupply Chain

Job description

Key missions of the position:

Own end-to-end manufacturing quality performance across all production lines

Drive adherence to process controls, PFMEA, and quality standards

Strengthen quality systems (WMS, IMS, IRIS) across shop-floor operations

Build a strong quality culture focused on defect prevention and process discipline

Drive continuous improvement to reduce internal defects and rework

Measurement

Q: Process quality, product conformity, and audit compliance

C: Cost of poor quality (COPQ), rework, and scrap

D: Production flow stability and defect resolution timelines

Internal defect rate and rework levels

First-time-right (FTR) and process capability metrics

COPQ (scrap, rework, internal failures)

Audit compliance (process, product, system audits)

Quality wall clearance and process adherence

Reduction in recurring internal failures

Responsibilities

Main responsibilities:

Manufacturing Quality Strategy & Leadership

Define and drive manufacturing quality strategy aligned with plant performance and operational goals

Establish governance frameworks, KPIs, and structured review mechanisms

Ensure standardization of quality practices across all production lines

Align manufacturing quality objectives with productivity, delivery, and operational excellence

Process Quality & Operational Excellence

Drive adherence to PFMEA, control plans, and work instructions across all operations

Ensure robustness of manufacturing processes through process capability improvement

Strengthen defect prevention systems and process discipline on the shop floor

Ensure effective implementation of product and process changes (ECO / DRC)

Non-Conformance & Defect Prevention

Establish systems for identification, containment, and elimination of internal defects

Drive structured root cause analysis (RCA) and long-term corrective actions

Monitor recurring defects and implement systemic preventive measures

Ensure zero-defect flow across manufacturing through strong control mechanisms

Quality Systems, Audits & Compliance

Ensure adherence to WMS, IMS, IRIS, and organizational quality standards

Lead internal audits, process audits, and product audits with full compliance

Ensure audit readiness and closure of audit findings within defined timelines

Drive standardization, documentation discipline, and traceability across operations

Inspection, Testing & Product Release Governance

Ensure effectiveness of inspection and testing systems across production

Govern FAI, PDI, quality wall, and product release processes

Ensure no non-conforming product moves to subsequent stages

Strengthen validation systems to ensure product conformity

Cross-Functional Integration

Partner with manufacturing, engineering, PPC, and SCM teams for process alignment

Ensure quality is embedded into production planning and execution

Drive resolution of cross-functional issues impacting product quality

Support operational teams in achieving production and quality targets

Performance Management & Continuous Improvement

Own manufacturing quality KPIs and drive structured performance reviews

Lead improvement initiatives such as Kaizen, Lean, and Six Sigma projects

Drive reduction in COPQ through systematic process improvements

Promote continuous improvement culture across shop-floor operations

People Leadership & Capability Development

Lead and develop manufacturing quality organization including Managers, DMs, and Engineers

Build strong capability in process quality, audits, and problem-solving methods

Drive performance management, succession planning, and team development

Foster ownership, accountability, and quality discipline across teams

Enable cross-functional understanding of quality practices in operations

Authority & Governance

Exercise authority to stop production in case of major process or quality risks

Ensure strict adherence to quality gates and process controls

Act as escalation authority for critical manufacturing quality issues

Drive governance for product release, deviation approvals, and process compliance

People Management: YES ¨ NO ¨

If People Management, how many employees are managed? No

Number of people : 6-7

Budget Management: YES ¨ NO ¨

NO

Required Candidate Profile

Education/Training

§ Bachelor’s Degree in Mechanical Engineering

§ Six Sigma / Quality certifications – Preferred

Professional Experience

§ 15–20+ years of experience in manufacturing / process quality

§ Minimum 5–8 years in leadership roles managing manufacturing quality teams

§ Strong experience in process quality systems, audits, and shop-floor quality

Key Competences (Transversal/Professional)

Competence

Level

Manufacturing / Operation Quality Governance 5

Quality Systems & Audi s 5

Operational & Technical Expertise 5

Strategic, Risk & Compliance Management 5

People / Stakeholders Management 5

Strategic Thinking 5

Languages

English

Hindi

Behavioral Skills

Demonstrates strong ownership of manufacturing quality performance

Drives accountability and discipline across shop-floor operations

Strong decision-making capability in high-pressure production environments

Influences cross-functional teams to align with quality objectives

Proactive, prevention-focused mindset for defect reduction

Champions continuous improvement and operational excellence

What could you accomplish in a place that puts People First?

At Wabtec, it’s not just about a job - it’s about the impact you make. When our people come together, we’re Expanding the Possible by continuously improving what we do and how we do it - for our clients and each other.

If you’re ready to revolutionize how the world moves for future generations, Wabtec is the place for you.

Who are we?

Wabtec is a leading global provider of equipment, systems, digital solutions, and value-added services for the freight and transit rail sectors. Drawing on more than 150 years of experience, we are leading the way in safety, efficiency, reliability, innovation, and productivity. Whether it’s freight, transit, ports, logistics, mining, industrial, or marine, our expertise, technologies, and people together – are accelerating the future of transportation. With roots that date back to George Westinghouse, Thomas Edison, and Louis Faiveley, Wabtec has always built technologies and implemented solutions for a variety of sectors that are critical to meeting the needs of customers and governments alike.

Our global team of about 30,000 employees worldwide delivers performance that moves the world forward. We’re lifelong learners, obsessed with better. Learn more at www.WabtecCorp.com.

Culture powers us and the possibilities.

We believe the best ideas come from a mix of experiences and backgrounds. At Wabtec, we strive every day to create a place where everyone belongs. We’re building a culture where leadership, inclusion and your unique perspective fuel progress.

We’re proud to be an Equal Opportunity Employer. We welcome talent of all backgrounds, experiences, and identities, including race, gender, age, disability, veteran status and more.

Need accommodation? Just let us know - we’ve got you.

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