Typhoon HIL Testing Engineer

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

We are looking for an experienced Typhoon HIL Testing Engineer responsible for developing, configuring, and executing Hardware-in-the-Loop (HIL) testing solutions using Typhoon HIL real-time simulation platforms.

The role involves validating embedded controllers and power electronics systems through real-time simulation, developing test scenarios, automating test execution, and performing functional and integration testing of control algorithms and hardware interfaces.

The candidate should have hands-on experience with Typhoon HIL hardware and software tools, particularly TyphoonSim, Schematic Editor, HIL SCADA, and Python-based test automation.

• Key Responsibilities

Develop, configure, and maintain HIL test benches using Typhoon HIL hardware platforms.

Develop real-time simulation models for power electronics converters, electrical machines, batteries, inverters, and grid-connected systems.

Configure and integrate Hardware Under Test (HUT), including embedded controllers, BMS, inverter controllers, PCS, and EMS controllers.

Develop and execute functional, integration, regression, and system-level test cases.

Create electrical circuit models using Typhoon HIL Schematic Editor.

Configure simulation models, I/O interfaces, signal conditioning, and communication interfaces.

Develop automated test scripts using Python and Typhoon HIL API.

Perform closed-loop testing of control algorithms and embedded software.

Validate controller responses under normal, boundary, abnormal, and fault conditions.

Perform fault-injection testing, protection testing, and transient response analysis.

Integrate and validate communication protocols such as CAN, CAN FD, Modbus TCP/IP, Modbus RTU, Ethernet, and other industrial communication interfaces.

Analyze test results, troubleshoot issues, and perform root-cause analysis.

Develop test reports, test specifications, and requirements traceability documentation.

Collaborate with hardware, firmware, control systems, and system engineering teams.

Experience: 5–8 years

Domain: Electric Vehicles / Power Electronics / Battery Energy Storage Systems (BESS) / Energy Systems

Educational qualification:

Bachelor's or Master's degree in Electrical Engineering, Electronics, Power Electronics, Instrumentation, or related disciplines.

5–8 years of relevant experience in HIL testing, power electronics validation, or embedded controller testing.

Mandatory/requires Skills :

Key Competencies

Strong understanding of power electronics and control systems.

Hands-on experience with Typhoon HIL hardware and software.

Strong Python programming and test automation skills.

Ability to develop real-time simulation models.

Good debugging and problem-solving capabilities.

Understanding of electrical systems, control algorithms, and embedded controllers.

Preferred Skills :

Experience in Battery Energy Storage Systems (BESS) validation.

Knowledge of grid-connected and grid-forming inverters.

Experience with solar PV systems and microgrid simulation.

Knowledge of battery modelling, SOC/SOH estimation, and BMS algorithms.

Experience in power converter control and digital control systems.

Knowledge of IEC 61850, DNP3, Modbus, and industrial communication protocols.

Experience with MATLAB/Simulink and integration of simulation models.

Knowledge of IEC 62109, IEC 62933, IEEE 1547, and relevant grid codes.

Experience in automated regression testing and CI/CD integration.