Junior Engineer - Maintenance

At Autoliv, our primary goal is to Save More Lives . Our products never get a second chance, which is why we never compromise on quality. We are looking for a skilled Jr. Engineer – Maintenance to join our team at INCY Factory, Cheyyar .

This role is part of the Maintenance Department , reporting to the Maintenance Manager , and requires hands-on experience in maintenance, troubleshooting, and process improvement within a manufacturing environment.

Troubleshooting and repairing equipment failures, taking preventive actions to eliminate repeated failures

Poka Yoke implementations and working knowledge in PLC (Omron, Mitsubishi, Keyence, safety devices)

Troubleshoot programmable logic controller (PLC) systems to improve efficiency, safety, and productivity

Integrate PLC systems with automation components like sensors, actuators, and servo motors

Receive breakdown information and collect breakdown data from ERP system

Report data to AM & D.M/MGR

Ensure maintenance breakdown data & Empower data matches

Maintain manuals, hydraulic circuits, and electrical circuits

Collect PM & breakdown data and update in system

Update downtime percentage in system

Prepare purchase requests and coordinate procurement with materials team

Maintain and update stock daily

Track RGP/NRGP for maintenance-related activities

Ensure spare retrieval within 5 minutes

Monitor earth neutral voltage, hydraulic oil temperature, and control cabinet temperature daily

Maintain good housekeeping practices

Close breakdowns with user signature and acceptance

Analyze breakdowns using 5 Why tools and identify permanent corrective actions

Execute corrective actions

Record breakdowns on shift basis and update history records

Conduct online troubleshooting training

Update spare parts stock register regularly

Ensure effective shift handover communication

Handle shifts if reliever is unavailable

Identify machine abnormalities during breakdown

Achieve departmental objectives and KRAs

Analyze hydraulic oil condition monthly

Monitor pressure, speed, clamp force, noise levels, and vibration of motors

Support and develop supervisors and Sr. Supervisors

Analyze breakdowns and PM abnormalities using CMMS

Support Assistant Manager in achieving departmental goals

Update spare stock after PM usage

Key Competencies & Skills

Competent in handling manpower and leading CFT team

Strong analytical and troubleshooting skills

Positive attitude

Out-of-the-box thinker and solution provider

Proficient in planning, scheduling, and ERP routing

Experience in high-volume complex production line

Ability to mentor and drive lean culture initiatives

Good communication skills in English and Tamil

Join Us

We would be glad to connect with you to discuss your experience and career aspirations in a dynamic and growth-oriented environment.

More lives saved – more life lived!